INCINERATOR PLANTS FOR EFFICIENT,
COST EFFECTIVE WASTE MANAGEMENT

Saubatech incinerator plants are designed to the highest standards to reduce every possible threat to the environment. Harmful emissions are negated, and our equipment complies in full with South African, USEPA and EU regulations.

Our manufacturers in South Africa have developed advanced thermal treatment technology, using their expertise gained over more than 40 years of designing tough, rugged, economical, reliable and smokeless incinerators.

WIDE RANGE OF WASTE INCINERATOR PLANTS MANUFACTURED
IN SOUTH AFRICA

Does your organisation have to dispose of massive amounts of waste on a daily basis?

Saubatech can help you reduce your waste content by approximately 95%. Our stand-alone incinerators offer an efficient way to dispose of a wide range of wastes while reducing the environmental impact.

As one of the world leaders in incineration technology, we offer waste management solutions for almost any type of waste: solid, liquid or gaseous. We also offer a range of capacities from 23kg/h to 1000kg/h, with custom designs available.

We provide an efficient, reliable and cost-effective way of disposing of general waste, hazardous waste, animal carcasses and medical waste, amongst others.

FEATURES OF
SAUBATECH INCINERATORS

Highest
Quality

Our incinerators are certified to ISO 9001:2008 Quality Management Systems, and we strive to achieve the highest quality products and services.

We specialise in engineering simplicity and optimum reliability of all parts, ensuring minimum downtime and easy maintenance.

Ceramic
Filtration

Due to the increasing concern of emissions and the impact people have on the environment, we have designed incinerator plants to help improve the environment we live in.

Our filtration systems are designed to EU and USA standards of absolute lowest emissions and achieve removal of 98% of particle matter.

which regulates the combustion rate, temperature in the different chambers, turbulence, gas velocities and supply of oxygen.

The incineration process combusts the waste at a high temperature, forming ash, flue gas and heat. To ensure a low environmental impact, combustion is carefully regulated to ensure all organic compounds are completely combusted, and filtration systems neutralise and adsorb compounds that cannot be combusted and filter out particulate matter.

Lowest
Emissions

We achieve industry-leading low emissions by controlling the rate of combustion in a three-chamber process and by capturing particulate matter in a settling chamber.

CO: Carbon Monoxide is reduced the by controlling the rate of combustion and ensuring complete combustion. This is achieved using a 2-chamber process with temperatures between 850°C and 1,100°C, high turbulence and long retention times.

and controlling input of air and temperature to ensure low NOx formation. Residue NOx is removed by the gas scrubber.

SO₂, HCl and HF: Acid gasses are reduced using our proprietary gas scrubber. Gasses are scrubbed in two stages: firstly preventing their formation in the incinerator, and then “polishing gas” by removing the final constituents during the filtration process. Our gas scrubber is completely dry, using no water, resulting in no pollutant water, or any water usage.

Heavy Metals and Dioxins: Heavy metals, along with Dioxins and Furans are scrubbed from flue gasses using an absorbent dry scrubber, resulting in no water use and no impact on the environment.

Waste
to Energy

Today companies and governments are moving more towards using waste-to-energy plants to recover waste heat from the process, to generate hot water, steam and electricity.

Waste to energy is now being used in many resorts and hotel complexes worldwide as companies look at new ways to conserve energy and contribute to protecting the environment.

that would otherwise enter the atmosphere, thus no additional carbon dioxide is produced.

Saubatech provides waste-to-energy technology to harness the excess heat from incineration to create electricity, hot air and/or hot water for cleaning.

PLC Controls
& Remote Access

Our PLC panels provide full automation, leaving zero room for operator error.
A large HMI screen displays the status of all components.

Remote monitoring enables troubleshooting assistance by Saubatech technicians.

Refractory
& Insulation

Each Incinerator is manufactured using dual layers of Refractory and Insulation Castable, forming a single monolithic structure of extreme strength and durability, with a service temperature of up to 1,500°C, Cold Crushing Strength of 110Mpa, and expected lifetime of over 15 years.

Heat loss is extremely low, with a thermal conductivity of only 0.2 W/mK, ensuring high energy efficiency.

Auto
Feeders

Models from a V100 upwards can be fitted with an auto-feeder, which underfeeds waste into the Incinerator.

This greatly increases the safety of the operator, and prevents over feeding or underutilisation of the Incinerator, as feeding is completely automated.

A beneficial side-effect is higher efficiency and fuel savings.

Pre-Heated
Combustion Air

The system is designed to recover heat from waste gasses, increasing fuel efficiency and ensuring complete combustion due to more stable high temperatures, with decreased fuel usage resulting in a faster ROI.

Biomass Fuel
Burning Units

In remote areas with no access to electricity or diesel for generators, we can supply units adapted for burning biomass fuel.

Optional
Upgrades

If customers require additional features, we can assist with these upgrades to their existing units:

  • Auto and Manual Feeder
  • Pre-Heated Combustion Air
  • 3CR12 corrosion resistant Chimneys
  • PLC Control Panel
  • Acid Gas Scrubber
  • Containerised Solution
  • Emission Monitoring
  • Auto De-Ashing
  • Waste to Energy
  • Dual Burners
  • Waste Oil Burners
  • Fuel Tanks

Benefits

Saubatech incinerators have a long-standing reputation for highest functionality and reliability. We supply customers in 37 countries across the globe and our market in Africa is expanding rapidly. These are the advantages of our products:

  • Lowest environmental impact
  • Meets worldwide emission standards
  • Smokeless and odour-free
  • Higher efficiency and fuel savings
  • Low operating costs
  • Simple to install and easy to operate
  • Excellent after sales service and support
  • Spare parts are readily available
  • Solutions for remote areas
  • Biomass fuel burning units available
  • Robust and durable for harshest conditions
  • Minimal maintenance, longer running times and exceptionally reliable

SPECIALISED INCINERATOR PLANTS

Saubatech incinerators can be used for a variety of waste removal requirements.
From general waste, to hotels and resorts waste, medical waste and mining waste, we can advise on the right solution for your specific needs.

We offer models that are suitable for:

  • General Waste
  • Hazardous Waste
  • Medical Waste
  • Mining Waste
  • Camp Waste
  • Animal Carcasses
  • Contraband
  • Plastic
  • Wastewater
  • Gaseous waste
  • Liquid waste
  • Hotel and Resort waste
Specialised units on offer include mobile and containerised units, sanitary pad incinerators, gold recovery incinerators and gas and liquid incinerators.

Mobile
Incinerators

The Saubatech Safe Waste mobile incinerator offers an ideal solution for remote locations where waste needs to be disposed of on site. In areas with unreliable or no power, it can be powered by a portable generator.

The Safe Waste Turbo 2000VS is our most popular portable incinerator unit. Weighing only 85kgs, this compact mobile unit offers unbeatable performance when it comes to size and economy.

The unit only needs standard 220V or 110V power to operate. It has the capacity to incinerate a wide variety of waste materials at a rate of 20kg’s to 40kg’s per hour, making it vastly more cost effective than larger conventional units.

The Safe Waste unit is also environmentally friendly, being virtually smoke and emission-free.

The Safe Waste unit is suitable for applications in industry and the rural medical sector. It is ideal for disposing of soft medical waste as well as a wide variety of industrial and office waste in a cost-effective, environmentally friendly manner. The unit requires no additional fuel for complete incineration.

Containerised
Incinerators

Our pre-installed containerised incinerator is the optimal solution for remote areas or where there is no existing building.

It is shipping legal and extremely easy and cost effective to transport.

Each incinerator is completely pre-installed in a 20ft GP container, including electrical wiring, components, lights, and extractor fans, with only power to be connected and chimney erected, and minimal civil work required.

Safety is paramount, with the following features included: Fuel supply conforming to BS EN746-2, diesel run-off below burners and industrial extractor fans. Fuel is supplied from an externally mounted fuel tank which is quickly erected, to ensure safe operating conditions.

Safety features also include a fire valve, normally closed valve, fire insulation, diesel run-off and an industrial extraction fan.

In areas with unreliable or no power, units are available with generators also pre-installed as an additional option or Biomass Incinerators can be used where no diesel or gas is available.

Sanitary Pad
Incinerators

Saubatech´s Sanfire sanitary incinerators provide clean, hygienic and safe disposal of sanitary towels and small medical dressings.

A Sanfire unit is adequate for up to 40 users and can be connected to a single or common flue system. Opening the charging door automatically switches on the heating element for a pre-set incineration time.

Ash residue is simply removed from the lockable drawer.

The robustly-build Sanfire is made of heavy-duty, corrosion-resistant sheet steel and has a stainless steel incineration chamber. For long life and trouble-free use, it incorporates a special sheathed wire element, and is easily wall-mounted with the integral keyhole-slotted lugs.

Gold Recovery
Incinerators

Saubatech’s system for gold recovery has revolutionised the way gold is recovered from fine activated carbon, and is used by major mining houses and specialist recovery firms.

The system has had global success, with units operating in South Africa, Tanzania, Ghana, Mali and the USA, as well as projects underway in Asia.

During the gold mining elution process, activated carbon too fine for re-use is removed.

Gold mining firms have started placing more emphasis on recovering gold from these carbon fines and wood chips due to increased pressure on gold mining firms to increase their recovery yield.

In the past these carbon fines were discarded or were processed in rudimentary furnaces losing most of the gold in flue gas emissions. Or they had to be recovered in chemical plants that could not achieve industrial scale and had high operating costs. Woodchips used during the process were similarly discarded.

Saubatech offers a reliable and cost-effective method for recovering up to 93-95% of gold from carbon residue. The system uses a thermal process that burns off the carbon and captures the gold residue in the resultant fly ash, using highly efficient ceramic filters. The entire process is fully automated to increase productivity of the plant.

Our system operates on a continuous basis, recovering 60/90 kg per hour. This translates into processing 25 to 30 tonnes of carbon per month, allowing for start-up times and maintenance.

Return on investment is usually between 8 and 12 months, depending on the gold concentration in the carbon particles, and daily operating hours. With a fast ROI, and low operating and maintenance costs, our environmentally friendly system has become the gold standard for the industry.

Gas
Incinerators

Saubatech’s economical gas incinerators are ideal for controlling malodorous hydrocarbon-based substances emissions.

Gas incinerators are typically used in manufacturing industries to prevent gas emissions from polluting the environment, additionally in sewage works or landfill sites.

Our gas incinerators are exported globally and are well-suited for rough conditions. We offer the following two options:

  • MACROblaze Waste Gas Burner
  • Macroburn Gas Incinerator

It consists of a burner head mounted on a vertical column, which protrudes upwards from a pedestal. It effectively discharges large amounts of combustible gaseous waste directly into the atmosphere, with the end of the stack containing a pilot flame, a source of steam and an exit nozzle.

Adjustability is a key benefit of our gas incinerators. The size of the nozzle jet can be changed to suit the size of the required pilot flame. Additionally, our incinerators are designed to include the necessary heat recovery, which assists in reducing the overall operating costs.

In the case that waste gases contain high quantities of acidic components, such as SOx or chlorine, heat exchangers cannot be used due to the risk of corrosion. Particulates could also potentially foul the heat exchanger surfaces. These gases would then require alternative treatment, like a gas scrubbing device, which can also supply.

Added products include the MAcroblaze flame trap or arrestor and tank vents.

WHAT MAKES THESE PRODUCTS SO UNIQUE!

  1. Flame arrestors have built-in as standard an automatic shut-off valve which closes when a fusible plug in the outlet side reaches an unsafe temperature.
  2. Flame arrestors are designed to absorb the direct blast of an explosion.
  3. Tank vents are adaptable from simple units to combined flame arrestors with vacuum pressure relief valve.
  4. All items are of simple robust construction – easily removed for maintenance purposes.

Liquid
Incinerators

A variety of industrial processes generate liquid waste. Leaving such liquids untreated can be both harmful to the environment and pose as a safety hazard to worker’s health.

Saubatech’s liquid incinerators are a safe solution to get rid of the pollutants in waste gas.

During the process, our incinerators recover the heat in the liquid waste, enabling the supply of hot water, steam and the generation of power to the facility.

 

  • Liquid residue from a petroleum, pharmaceutical, or chemical process
  • Bad or unusable chemical mixtures or oil
  • Blow-downs and vents from chemical process
  • Liquid waste from spills in transfer stations
  • Liquid waste from tank containments
  • Liquid waste from collection and/or drainage systems

It is crucial that incinerators are regularly serviced to ensure optimal and long-lasting functioning of the incineration plants. Spare parts should also be kept, as this minimises breakdowns.

At Saubatech we offer biannual and annual servicing to ensure that your incinerator plant is well maintained.

Whether you need to manage solid, liquid or gaseous waste, Saubatech has the high-tech incinerators to meet your needs. Contact us for more information about our waste management incinerator plants today.

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